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OIL
Purposes
of Engine Oils The four primary functions of an engine-lubricating
oil are:
1.To lubricate-
This requires the maintenance of a slippery surface between moving parts. It is
often referred to as "oiliness." This oil film must adhere very tenaciously to
metal surfaces. It must "stay-put" and resist being shoved away when either hot
or cold, even though it is subjected to high pressures. Unfortunately,there is
no laboratory procedure to fully measure these properties. Actual use in the engine
is the only way to evaluate the oil's ability to lubricate.
2.To seal-
Immediately following the burningof fuel in the combustion chamber of the engine,
the gases formed are under high pressure. It is the pressureof these gases on
the piston-head which is transmitted to working horsepower. It is necessary to
keep these gases from leaking past the pistons and valves. The oil acts as a sealant.
If the oil thins out too much, the gases blow by. The oil must resist excessive
thinning.
3.To cool- Although the cooling system removes much
of the heat from an engine, the oil must also remove a large quantity of heat.
Oil removes heat from the bearings and moving parts of the engine. The oil can
reach a higher temperature than the cooling system fluid.
4.To clean-
A variety of waste products are formed as fuel is burned in an engine. The type
of fuel and the conditions of combustion influence the nature and quantity of
these waste materials. Some of the most troublesome waste materials include water,
soot, carbon, lead salts and acids. Many of these materials tend to remain in
the engine and contaminate the oil. Unless these contaminants can be held in a
state of dispersion- so they may be removed when the oil is drained -they will
contribute to the formation of harmful and power-robbing deposits. Helping to
keep an engine clean is a very important function of an oil.
Oil Specifications
and SAE Grades The Society of Automotive Engineers (SAE)has established
crankcase oil SAE grades based on centistoke viscosity units measured at 100 degrees
(212 F) and centipoise viscosity units measured at the prescribed temperature
below 0 degrees (32 F).
Viscosity
Viscosity is that physical property of a fluid which measures resistance to relative
motion of its parts. It is a measure of the physical ability of the fluid to maintain
lubrication under specified conditions of operating speed, temperature and pressure.
Oils which are thick, heavy and offer great resistance to flow - like molasses
on a cold day - are said to possess a high viscosity. Oils which flow very easily
- like water - are said to possess a low viscosity, or to be non-viscous. Viscosity
is usually determined by counting the number of seconds of time required for a
given quantity of oil to pass through a small orifice at an established temperature.
The instrument used to measure viscosity is called a viscometer. It is scientifically
built and controlled. The most common unit of measure is called a centistoke.
The SAE viscosity numbers constitute a classification of crankcase lubricating
oils in terms of viscosity only. Other factors of oil character or quality are
not considered. Manufacturers of engines frequently recommend crankcase oils
in terms of SAE grades, which vary with the expected temperature of use. At air
temperatures above 32 degrees F, the manufacturers may recommend an SAE grade
of 10W-30, 10W-40, 20W-50 or 20W-40. Below 0 degrees F air temperature, the recommendation
may be for SAE grades of 5W-20, 5W-30 or 5W-40.
Viscosity Index
All oils thin when hot and thicken when cold, but they all do not react to temperature
changes in the same way Two oils with the same SAE grade which possess the same
viscosity at 100 degrees C may have radically different viscosities at higher
temperatures and at lower temperatures. The oil showing the least change over
a wide temperature change is most desirable. Less wear and easier engine starting
at lower temperatures result. An oil with little change in viscosity over a wide
range of temperatures is said to have a high viscosity index(V.I.). Oils affected
greatly by temperature changes have a low viscosity index. The high viscosity
index is most desirable when additives are not used to cause the high index.
Borderline Pumping Temperature and Pour Point Borderline pumping
temperature (BPT) is the lowest temperature at which oil in the oil pan will flow
to the oil pump to provide adequate oil pressure to various lubrication points.
When oil is used below its BPT, a flow restriction occurs. Lubrication points
will not receive oil and component failure can result. The pour point of an oil
is the temperature below which an oil will not pour. Wax in the oil will become
solid and traps the oil so it will not pour or flow. Only SAE grades with a W
for winter grade are suitable for low temperature operation where BPT and pour
point become a factor.
Wax and Paraffin When crude oil was
initially subjected to chemical analysis (Pennsylvania Crude Oil), it was found
to have little chemical affinity. It was, therefore, referred to as being paraffinic.
Wax was found to separate from this crude oil upon cooling. It also resisted chemical
reaction and became known as paraffin wax. For this reason, it was assumed that
all wax taken from crude oil was paraffinic and a crude oil from which wax could
be taken became known as a paraffinic crude. It is now known that this is not
true. Some oil companies today market what they call paraffin-base lubricating
oil. Many buyers believe that these oils are Pennsylvania or taken from Pennsylvania
oils. This is not true.
Additives To help keep today's engines
operating trouble free,it has become necessary to add a number of chemical agents
to an oil. These agents have specific jobs to do in assisting the oil to function
properly. Additives are used for the following purposes:
To
enhance the detergency dispersancy characteristics of the oil. A detergent
is a cleaning agent. Detergents are not to clean dirty engines - they are to keep
a clean engine clean. During fuel combustion, products such as soot, carbon, water,
acids, lead salts and others are formed. These particles are smaller than can
be seen with even a normal microscope. The additive keeps these particles dispersed
so they cannot collect and form deposits on the engine parts. When the crankcase
oil is drained, the contaminants are removed and the engine remains clean. To improve oxidation resistance. In time, acids and sludge
will form because of oxidation. To reduce this possibility, additive agents are
added to oil. They help keep the oil cleaner and prevent corrosion of engine parts. To prevent rusting, corrosion and foaming. During the combustion
of fuel, combustion acids and water are formed. To prevent this formation, inhibitors
are added. Oil foams when churned with air. These agents break up the foam and
prevent it from exceeding an acceptable level.
American Petroleum
Institute Service Classifications Performance levels of crankcase lubricants
can be described in three basic systems:
Military specifications:
Military specifications are written for times of national emergency. A large supply
of a low quality oil may be acceptable to the military. The same oil may not be
desirable for long-term continued service in an engine.
Manufacturer's
specifications: Manufacturers may decide that current testing or performance
levels are not satisfactory for their engines. They then use a manufacturer's
number to identify an oil that meets their requirements. Examples are Ford M2C253B,
GM 6048-M and Mack EO-J.
American Petroleum Institute service
classifications (API): In 1970, the API instituted a new classification
system for engine oil. The new system was open-ended so new grades could be added.
Two basic categories of oil were named. "S" oils would be sold at service stations
and "C" oils would be commercial oils.
The following table describes
and explains some facts about these oil grades:
API
Service Classification
Military
Specifications
Manufacturers
specifications
Recommended
Use.
SA
None
None
Mineral
Oil
SB
None
None
Non-Detergent
Oil
SC
None
Ford
M2C101-A
1964-67
Gas Engines
SD
None
Ford
M2C101-B
GM 6041-M
1968-70
Gas Engines
SE
None
Ford
M2C253-B
GM 6136-M
Some
1971 and 1972 to 1979 Gas Engines
SF
None
Ford
M2C153-B,
GM 6058-M
Chrysler MS-6556
1980
and later Gas Engines
SG
None
1989
and later Gas Engines
SH
None
1993
and later Gas Engines
SJ
None
1996
and later Gas Engines
CA
MIL-L-2104A
None
Light
Duty Diesel Engines
CB
US
Army 2-104B
None
Moderate
Duty Diesel Engines
CC
MIL-L-2104B
None
Moderate
Duty Gas/Diesel Engines
CD
MIL-L-45199
None
Severe
Duty Diesel Engines
CE
None
Severe
Duty Diesel Engines
CF
None
1994
or later Off-Road Diesel Engines
CF-2
None
1994
or later Two-Stroke Diesel Engines
CF-4
None
1994
or later High Speed, Four-Stroke Diesel Engines
CG
None
1994
or later High Speed Four-Stroke Off-Road and Highway Applications
Some oils
may carry a dual classification, such as SJ/CE or SF/CD. This means that the oil
meets the requirements for both grades listed. SF oil can be used in engines that
require SE, SD, SC, SB or SA oils, as it surpasses the performance requirements
of all these other grades. SJ oil is required in all 1996 and newer model autos
to meet manufacturers' specifications.
Selecting
Oil for Two-Stroke Cycle Engines Most two-stroke cycle gasoline engines
require the oil to be pre-mixed with the gasoline. There is usually no oil reservoir,
and the oil is taken into the engine with the gasoline. The requirements of two-stroke
cycle oil are different from the requirements of four-stroke cycle oil. Some of
the additives that make four-stroke oil so effective are harmful to two-stroke
cycle engines. Oil contamination is not a problem since the oil is completely
used. It is important that the oil be highly soluble in gasoline and the combustion
chamber deposits be kept to a minimum.
Oil for Two-Stroke Engines Selection: 1. Select only manufacturer's recommended SAE rating. NOTE:
Pumps on oil-injection systems are designed for the weight oil recommended by
the manufacturer. Using the wrong SAE rating can affect lubrication. 2. Select
only oil recommended for use in either air-cooled or water-cooled two-cycle engines.
NOTE: The use of standard detergent oils can cause carbon buildup in cylinder
head and around moving parts. Use: 1. Use the oil-fuel mixture
recommended by the engine manufacturer. NOTE: An oil rated for 50:1 mixture does
not necessarily mean that your engine is. Check for recommended ratio by the manufacturer.
2. Use oils that meet or exceed the engine manufacturer's recommendations. NOTE:
A good quality oil may seem expensive when compared to a more economical brand,
but it is inexpensive when compared to an engine overhaul.
Classification
Number Intended Services TSC-1 or TA Mopeds and other small engines (less
than 50 cc) TSC-2 or TB Motorscooters and other highly loaded small engines
(50 cc -200 cc) TSC-3 or TC Lawnmowers, chainsaws, weed trimmers, power blowers
TSC-4 or TD Outboard Engines
This information is not intended to replace
the operator's manual recommendations. For more information on engine oils, request
a copy of publication 1509, "Engine Service Classifications and Guide to Crankcase
Oil Selection," from the following:
American Petroleum Institute
2101 L Street, Northwest Washington, DC 20037